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Honeywell PD45 Industrial Label Printer, 203/300 DPI Direct/Thermal Direct Printer for Manufacturing & Logistics

Delivery Time: 0-3 days
Product Highlights

• All-metal frame construction with minimal internal mechanics ensures durability and compact design for demanding industrial environments

• Smart Printing capability allows configuration and operation without host computer, running applications directly on the printer

• Dual thermal modes (direct thermal & thermal transfer) with 203/300 DPI resolution and speeds up to 8 ips for versatile labeling needs

• Multi-language support (FP/DP/IPL/ZPL/DPL) ensures seamless integration with existing enterprise systems and quick deployment

• Patented dual-sensor positioning technology delivers 0.75mm vertical accuracy with minimum 5mm label height for precise printing

  • Overview
  • Specifications
  • FAQ
  • User Guides
  • Reviews

Narrative Description

The Honeywell PD45 is a commercial-grade industrial label printer engineered for demanding enterprise environments. Built with a robust all-metal frame and minimal internal mechanical components, the PD45 delivers reliable performance in manufacturing facilities, distribution centers, retail operations, healthcare settings, and government applications. Its compact, slim profile makes it ideal for space-constrained workstations while maintaining industrial-grade durability.

Powered by an Arm Cortex-A7 800MHz processor with 256MB DDR3 SDRAM, the PD45 features Honeywell's Smart Printing technology, enabling users to configure settings and run applications directly on the printer without constant host computer connectivity. The dual thermal printing capability (direct thermal and thermal transfer) provides flexibility for various labeling requirements, from short-term shipping labels to durable asset tags. Available in two models—PD4500C with 2.36" keyed LCD display and PD4500B with LED indicator and feed button—the PD45 adapts to different operational needs and budgets.

Supporting multiple printer command languages including Fingerprint, IPL, ZPL, and DPL, the PD45 integrates seamlessly with existing enterprise systems including SAP AII and Oracle WMS. The side-opening design facilitates easy ribbon and media loading, while the large viewing window allows operators to monitor consumable status at a glance, minimizing downtime and maximizing operational efficiency.

Best For

The Honeywell PD45 excels in enterprise environments requiring reliable, high-volume label printing with minimal maintenance:

- Manufacturing Operations: Product labeling, work-in-progress tracking, compliance labeling, and asset identification with durable thermal transfer printing

- Distribution & Logistics: Shipping labels, pallet tags, warehouse location labels, and barcode printing at receiving docks and packing stations

- Retail Environments: Price tags, shelf labels, inventory management, and product identification labels for both back-office and store-floor applications

- Healthcare Facilities: Patient wristbands, specimen labels, pharmacy labels, and medical equipment tracking with direct thermal or thermal transfer durability

- Government Applications: Document tracking, asset management, evidence labeling, and compliance-driven identification systems requiring reliable printing

Key Features

- Industrial-Grade Construction: All-metal frame with minimal internal mechanics ensures long-term reliability and compact form factor suitable for various deployment scenarios

- Smart Printing Technology: Run applications directly on the printer with C# programming capability, reducing dependency on host computers and enabling standalone operation

- Dual Thermal Printing Modes: Supports both direct thermal and thermal transfer printing with 203 DPI (8 ips) or 300 DPI (4 ips) resolution options

- Patented Dual-Sensor Positioning: Advanced media detection technology delivers 0.75mm vertical accuracy with minimum 5mm label height capability for precise label placement

- Multi-Language Protocol Support: Native compatibility with FP, DP, IPL, ZPL-II, DPL, PDF, and XML for SAP AII and Oracle WMS integration

- Flexible Connectivity Options: Standard USB 2.0 host/device, Ethernet (10/100 Mbps), and RS-232 interfaces; optional WiFi (802.11 a/b/g/n/ac) and dual serial port available on PD4500C

- User-Friendly Operation: Side-opening design for easy media loading, replaceable printhead, removable front sensor for cleaning, and large viewing window for status monitoring

- Wide Media Compatibility: Handles continuous labels, die-cut labels, black mark labels, tag stock, fanfold, and gap media from 20-114mm width with roll diameters up to 203mm

Quick Specs

Models PD4500C (2.36" Keyed LCD) / PD4500B (LED with Feed Button)
Print Method Direct Thermal & Thermal Transfer
Resolution 203 DPI (8 dots/mm) or 300 DPI (11.8 dots/mm)
Print Speed 203 DPI: 50-200mm/s (2-8 ips) | 300 DPI: 50-100mm/s (2-4 ips)
Max Print Width 203 DPI: 108mm (4.25") | 300 DPI: 105.7mm (4.16")
Max Print Length 203 DPI: 4.8m (15.75 ft) | 300 DPI: 2.2m (7.22 ft)
Processor Arm Cortex-A7, 800MHz
Memory 256MB DDR3 SDRAM / 128MB Flash
Standard Interfaces USB 2.0 (Host & Device), Ethernet 10/100 Mbps (PD4500C), RS-232 up to 115.2 KB/s (PD4500C)
Optional Interfaces WiFi 802.11 a/b/g/n/ac (PD4500C), Dual Serial Port (RS-232/422/485, 20mA Current Loop, GPIO)
Command Languages C# Smart Printing, DPL, DP, FP, IPL, PDF, XML (SAP AII/Oracle WMS), ZSim2 (ZPL-II)
Media Width 20-114mm (0.79-4.5") | Max Roll Diameter: 203.2mm (8")
Min Label Length 5.0mm (0.197") Tear Mode | 38.0mm (1.5") Cutter Mode
Ribbon Compatibility Wax, Wax/Resin, Resin | Max 80mm diameter (450m length) | Inside/Outside Wound
Dimensions (L×H×W) 438mm × 270mm × 249mm (17.24" × 10.63" × 9.80")
Weight 9.25 kg (20.39 lbs)
Power Supply PFC Power Supply, 100W rated | 100-240V AC, 50-60Hz
Operating Environment +5°C to +40°C (+41°F to +104°F) | 20%-85% RH Non-Condensing
Storage Temperature -20°C to +70°C (-4°F to +158°F)
Certifications CB, CE (Contact local sales for complete compliance information)
Optional Accessories Wireless Interface Card, Cutter (PD4500C only)
Compatible Software BarTender, NiceLabel, Operational Intelligence, SOTI Connect
UI Languages English, Italian, French, Spanish, Portuguese, German, Russian, Traditional Chinese, Simplified Chinese, Korean, Japanese, Thai
General Specifications
Brand Honeywell
Model No. PD45
Product Details
Color Gray, Black

Q: What are the main differences between the PD4500C and PD4500B models?

A: The PD4500C features a 2.36" keyed LCD display and includes standard Ethernet and RS-232 connectivity, with optional WiFi and cutter accessories available. The PD4500B has a simpler LED display with a feed button and includes USB connectivity only. Both models share the same printing capabilities (203/300 DPI, dual thermal modes) and all-metal frame construction. Choose the PD4500C for applications requiring advanced connectivity options and LCD interface, or the PD4500B for basic operations focused on cost efficiency.

Q: Can the PD45 operate without being connected to a computer?

A: Yes, the PD45 features Honeywell's Smart Printing technology that allows the printer to run applications directly on-board using C# programming. This enables standalone operation where you can configure settings, store label formats, and execute print jobs without constant host computer connectivity. The printer includes 256MB DDR3 SDRAM and 128MB Flash memory, plus support for multi-GB USB storage devices (FAT16/FAT32) for additional program and data storage.

Q: What printer command languages are supported for integration with our existing systems?

A: The PD45 supports multiple industry-standard printer command languages including Fingerprint (FP), Direct Protocol (DP), Intermec Printer Language (IPL), ZSim2 (ZPL-II emulation), and DPL. It also supports C# Smart Printing, PDF printing, and XML for SAP AII and Oracle WMS integration. This broad language support ensures compatibility with virtually any enterprise labeling system, warehouse management software, or ERP platform, allowing for quick deployment without custom development.

Q: What types of labels and ribbons can I use with this printer?

A: The PD45 accepts label widths from 20-114mm (0.79-4.5") with maximum roll diameter of 203.2mm (8"). It supports various media types including die-cut labels, continuous labels, black mark labels, tag stock, gap media, and fanfold paper, with core sizes of 76mm (3") or 25.4mm (1"). For thermal transfer printing, use wax, wax/resin, or resin ribbons up to 80mm diameter (approximately 450m length) with 25.4mm (1") core, in either inside-wound or outside-wound configurations. Label thickness range is 3-8.82 mil (0.076-0.224mm).

Q: How fast can the PD45 print and what resolution options are available?

A: The PD45 offers two resolution options: 203 DPI printing at speeds of 50-200mm/s (2-8 inches per second) with maximum print width of 108mm (4.25"), or 300 DPI printing at 50-100mm/s (2-4 ips) with maximum print width of 105.7mm (4.16"). Choose 203 DPI for high-speed applications like shipping labels where speed is critical, or 300 DPI for applications requiring finer detail such as small barcodes, graphics, or dense text on smaller labels.

Q: What connectivity options are available on the PD45?

A: Standard connectivity on both models includes USB 2.0 host and device interfaces. The PD4500C additionally includes Ethernet 10/100 Mbps and RS-232 (up to 115.2 KB/s) as standard. Optional accessories for the PD4500C include a WiFi interface card (IEEE 802.11 a/b/g/n/ac with WPA/WPA2 security) and a dual serial port card supporting RS-232, RS-422, RS-485, 20mA current loop, and GPIO connections. The PD4500B is limited to USB connectivity only.

Q: How accurate is the label positioning on the PD45?

A: The PD45 features Honeywell's patented dual-sensor positioning technology that delivers exceptional accuracy with vertical positioning precision of 0.75mm and support for minimum label heights as small as 5.0mm (0.197") in tear mode. This dynamic positioning capability ensures consistent, precise label placement even with very small labels or high-speed printing. The dual adjustable pressure bars and dual media guides further enhance accuracy by preventing ribbon wrinkling and maintaining proper media tracking throughout the print process.

Q: Is the PD45 difficult to maintain and service?

A: No, the PD45 is designed for easy maintenance with several user-friendly features: side-opening design for quick ribbon and media loading, easily replaceable printhead without tools, removable front sensor for cleaning access, and a large viewing window for monitoring consumable status. The all-metal frame with minimal internal mechanical components reduces wear points and extends service life. Honeywell Global Service Support provides comprehensive technical support, and the printer supports remote configuration via web interface and Printset for Windows, minimizing on-site service requirements.

Q: What software and drivers are compatible with the PD45?

A: The PD45 is compatible with major label design and printing software including BarTender, NiceLabel, Operational Intelligence, and SOTI Connect. It includes InterDriver for Windows providing one-click driver installation, CUPS Driver for Linux environments, and is certified for SAP Device Types integration. The built-in web interface allows configuration and management without additional software. The printer's support for multiple command languages (FP, IPL, ZPL, DPL) ensures compatibility with virtually any enterprise labeling application or ERP system.

Q: What is included in the box with the PD45 printer?

A: Standard package contents typically include the PD45 printer unit, power supply with regional power cord, USB cable, quick start guide, and driver/documentation CD. However, specific package contents may vary by region and supplier. Please verify included items with your EpicRise Electronics sales representative at the time of purchase to confirm exact package contents and any available bundle configurations for your specific needs.

Regular price
$1,145.54
Sale price
$1,145.54
Regular price
$1,145.54
Sale price
$1,145.54
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Print Technology: Direct Thermal & Thermal Transfer
DPI: 203
Configuration: Icon Display + USB
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