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Honeywell Xenon Ultra 1960 Corded Handheld Barcode Scanner for Retail & Manufacturing
• Ultra-performance scanning engine reads damaged and low-quality barcodes down to 2 mils, minimizing manual data entry
• IP52-rated durability with 1.8m drop resistance (50 drops) and 2000 tumbles, built for multi-shift operations
• Green LED aiming with warm white illumination (2700K) improves print contrast by 15% for high-density codes
• 5-year factory warranty provides long-term investment protection and reduced total cost of ownership
• Backward compatible with Xenon XP 1950 cables, simplifying upgrades and reducing deployment costs
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Overview
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Specifications
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FAQ
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User Guides
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Reviews
The Honeywell Xenon Ultra 1960 corded handheld scanner represents the next evolution in enterprise barcode scanning technology. Built on the innovative Ultra platform, it delivers industry-leading performance on damaged, poorly printed, or high-density barcodes that challenge conventional scanners. For businesses facing data integrity issues from manual entry or workflow delays from scanning failures, the 1960 eliminates these bottlenecks with optimized illumination and advanced processing capabilities.
Designed for demanding retail and manufacturing environments, the Xenon Ultra 1960 combines modern ergonomics with robust durability. Its IP52-rated housing with complete gasket sealing protects against dust and water ingress, while the 1.8m drop specification ensures reliability across multi-user, high-volume operations. The green dot LED aiming system and enhanced IR functionality reduce mis-scans and streamline hands-free workflows, directly improving operational efficiency.
Enterprise IT decision-makers benefit from simplified deployment through compatibility with existing Xenon XP 1950 cables and centralized management via Honeywell Scanner Management Utility (SMU). With a 5-year factory warranty and support for USB, RS-232, and Keyboard Wedge interfaces, the 1960 delivers both immediate performance gains and long-term investment protection.
Best For
The Xenon Ultra 1960 excels in environments requiring reliable barcode capture under challenging conditions:
- Retail Point of Sale: High and low throughput POS systems, in-store inventory management, and self-checkout kiosks where scan speed and first-pass accuracy directly impact customer experience
- Electronics Manufacturing: Component tracking and assembly line workflows requiring capture of ultra-high-density codes (2-3 mil) on small electronic parts and circuit boards
- Warehouse Operations: In-store backroom inventory, receiving, and picking applications where damaged or poorly printed labels are common
- Light Industrial: Quality control stations and production tracking where IP52 protection against dust and moisture is essential
- Extended Range Applications: Optional dual-camera XR model supports both close-range scanning and bottom-of-basket capture for retail checkout efficiency
Key Features
- Superior Decode Performance: Reads damaged and low-quality 1D, 2D, PDF, Postal, Digimarc, DOT Code, and OCR symbologies with minimum element support down to 2 mils (HD model)
- Green Dot LED Aiming: 525nm aiming light with warm white (2700K) illumination increases print contrast by up to 15% for reliable targeting of high-density barcodes
- Enhanced IR Object Detection: Configurable proximity sensing (3" or 6" range) illuminates only when needed, reducing mis-activations in hands-free mode
- Industrial Durability: IP52 sealing, 1.8m drop resistance to concrete (50 drops tested), 2000-tumble rating, and Mil Spec 3.0m drop certification
- High-Resolution Imaging: 1280 x 1080 pixel array captures documents at 109 PPI and supports motion tolerance up to 4 m/s on 13 mil UPC codes
- Flexible Deployment Options: Available in Standard Range (SR) or High Density (HD) scan engines with USB, RS-232, or Keyboard Wedge interfaces
- Wide Environmental Range: Operates 0°C to 50°C, stores -40°C to 70°C, tolerates 0-95% relative humidity and ambient light up to 100,000 lux
- Centralized Management: Honeywell Scanner Management Utility (SMU) automates configuration, firmware updates, and fleet-wide deployment across enterprise networks
Quick Specs
| Specification | Details |
|---|---|
| Image Sensor | 1280 x 1080 pixel array |
| Scan Engines | Standard Range (SR) or High Density (HD) |
| Minimum Element | SR: 2.5 mil (1D) / 5 mil (2D) HD: 2 mil (1D) / 4 mil (2D) |
| Decode Range (13 mil UPC) | SR: 0-654mm (0-25.75") HD: 0-502mm (0-19.77") |
| Motion Tolerance | 4 m/s (13 mil UPC at optimal focus) |
| Illumination | Warm white 2700K with green LED aiming (525nm) |
| Print Contrast | Minimum 15% |
| Field of View | Horizontal: 42° / Vertical: 36° |
| Interfaces | USB, RS-232, Keyboard Wedge |
| Input Voltage | 4.4V DC to 5.5V DC |
| Operating Power | 2.5W (500 mA @ 5V DC) |
| Dimensions | 108.2 × 70.4 × 160.2 mm (4.3" × 2.8" × 6.3") |
| Weight | 147.2 g (5.2 oz) |
| Drop Specification | 1.8m to concrete (50 drops) Mil Spec: 3.0m (10 ft) |
| Tumble Test | 2,000 tumbles from 0.5m |
| IP Rating | IP52 (dust and water ingress protection) |
| Operating Temperature | 0°C to 50°C (32°F to 122°F) |
| Storage Temperature | -40°C to 70°C (-40°F to 158°F) |
| Humidity | 0% to 95% RH, non-condensing |
| Ambient Light Immunity | 0 to 100,000 lux |
| Decode Capabilities | 1D, 2D, PDF, Postal, Digimarc, DOT Code, OCR |
| User Indicators | Good decode LED, rear-view LED, beeper (adjustable tone/volume) |
| Warranty | 5-year factory warranty |
| Certifications | EN62368-1, IEC 62368-1, IEC62471, IEC-63000 (RoHS), UL 62368-1, CSA C22.2 NO. 62368-1 |
| Brand | Honeywell |
| Model No. | 1960 |
| Color | Black |
| Material | Plastic |
| Battery Size | Built-in battery |
| Battery Technology | Lithium-ion (Li-ion) |
| Power Source | DC-powered, Battery-powered, USB, Rechargeable |
| Ingress Protection (IP) Rating | IP52 |
| Scanner Interface | USB, RS-232, Keyboard wedge, Serial |
| Barcode Supported | 1D, 2D |
Q: What makes the Xenon Ultra 1960 different from the previous Xenon XP 1950 model?
A: The 1960 is built on the new Ultra platform with optimized illumination (warm white 2700K), enhanced IR object detection, and advanced processing for faster scanning. It improves print contrast by 15% and reads damaged/low-quality codes more reliably than the XP generation while maintaining cable compatibility with the 1950 for easy upgrades.
Q: What is the difference between Standard Range (SR) and High Density (HD) models?
A: HD models read smaller barcodes (down to 2 mil vs 2.5 mil for 1D codes) and excel at close-range scanning (18mm minimum for 3 mil codes vs 34mm for SR). SR models offer longer maximum decode distances (654mm vs 502mm for 13 mil UPC). Choose HD for electronics manufacturing with tiny codes, SR for general retail and warehouse applications.
Q: Can this scanner read barcodes on mobile phone screens?
A: Yes, the Xenon Ultra 1960 can decode digital barcodes displayed on mobile screens, including mobile coupons, loyalty program codes, and mobile tickets. The warm white illumination and anti-glare optics are optimized for both printed and screen-based barcodes.
Q: Is the 1960 suitable for healthcare environments?
A: A specialized healthcare model (1960h) is available with disinfectant-ready antimicrobial housing that can withstand regular cleaning with hospital-grade disinfectants. The standard 1960 model is designed for general purpose, retail, and light industrial use.
Q: What cables and accessories are compatible with the Xenon Ultra 1960?
A: The 1960 is backward compatible with Xenon XP 1950 cables, including USB Type A (3m straight or coiled), RS-232, and Keyboard Wedge options. Compatible accessories include desktop/wall mount stands, presentation stands, flexible gooseneck stands with Xenon Ultra cup holder, and external power adapters.
Q: How does the green dot aiming system improve scanning accuracy?
A: The 525nm green LED projects a visible aiming dot onto the target barcode, providing precise visual feedback for alignment. This is especially valuable for high-density codes (2-5 mils) and damaged labels where accurate positioning is critical. Combined with warm white illumination that boosts print contrast by 15%, it significantly reduces mis-scans.
Q: Can I manage multiple 1960 scanners centrally across different locations?
A: Yes, Honeywell Scanner Management Utility (SMU) software enables centralized configuration, firmware updates, and device health monitoring across your entire scanner fleet. You can create standardized configuration profiles, remotely deploy settings, and automate updates without touching each device individually.
Q: What is the expected lifespan and total cost of ownership for the 1960?
A: The 1960 is backed by a 5-year factory warranty and engineered for 1.8m drop resistance (50 drops tested) plus 2000 tumbles, indicating design for multi-year deployment in demanding environments. The extended warranty coverage, durability specifications, and reduced manual entry errors contribute to lower total cost of ownership compared to budget scanners requiring frequent replacement.
Q: Does the extended range (XR) model require special configuration?
A: The optional dual-camera Extended Range (XR) variant automatically switches between near-field and far-field imaging without user intervention. It supports both close contact scanning and bottom-of-basket reads up to extended distances, ideal for retail checkout lanes. Configuration is managed through standard SMU tools.
Q: What is included in the standard 1960 package?
A: The standard package includes the Xenon Ultra 1960 scanner unit with attached cable (USB, RS-232, or Keyboard Wedge depending on model selected). Stands, additional cables, and mounting accessories are sold separately. Verify specific package contents with your authorized Honeywell reseller at time of purchase.
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