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Zebra DS457-SR Fixed-Mount 1D/2D Barcode Scanner for High-Volume Hands-Free Scanning in Retail & Manufacturing

Name: Zebra DS457-SR Fixed-Mount 1D/2D Barcode Scanner for High-Volume Hands-Free Scanning in Retail & Manufacturing
Rating: 4.8 (4 reviews)

Delivery Time: 0-3 days

Brand Zebra

Model Number DS457-SR

UPC 691842773278

Manufacture Warranty

EpicRise Warranty 1 Year

Product Highlights

• Scans all major 1D and 2D barcodes including mobile coupons and boarding passes displayed on phone screens

• Omnidirectional scanning eliminates precise alignment requirements and speeds up throughput at checkout and production lines

• Ultra-compact footprint (2.3" x 2.44" x 1.15") mounts under counters or attaches to POS terminals in space-constrained environments

• 624 MHz processor with fast pulsed illumination delivers instant reads from 1.3" to 16.5" range depending on barcode density

• Withstands 30-inch drops to concrete and operates in lighting from complete darkness to 9,000 foot-candles for demanding industrial use

Overview
Specifications
FAQ
User Guides
Reviews

The Zebra DS457-SR is a fixed-mount imaging scanner engineered for high-volume hands-free barcode capture in retail point-of-sale, manufacturing quality control, and transportation ticketing environments. Its omnidirectional scanning capability and compact form factor enable rapid throughput without requiring workers to pause between scans or precisely align items.

This standard-range model delivers optimal working distance across the widest variety of barcode types—from small DataMatrix codes on electronic components to standard UPC labels on retail merchandise. Built-in mobile barcode support future-proofs your operations as customers increasingly adopt digital loyalty cards, mobile coupons, and electronic tickets.

Best For

Organizations requiring reliable hands-free barcode scanning in space-constrained installations where mobility is not required.

- Retail Point-of-Sale: Under-counter or terminal-mounted scanning for checkout lanes processing both printed labels and mobile barcodes on customer smartphones

- Manufacturing Quality Control: Production line error-proofing and parts tracking with support for 1D, 2D, and composite barcode types on diverse materials

- Transportation Ticketing: Gate-mounted scanning of paper and mobile boarding passes at airports, train stations, and bus terminals

- Pharmaceutical Manufacturing: Traceability compliance through automated capture of 2D codes on product packaging throughout production workflows

- Self-Service Kiosks: Embedded scanning for lottery terminals, credit card application stations, and age verification systems requiring driver license parsing

Key Features

- Captures all major 1D barcodes, 2D symbologies (PDF417, DataMatrix, QR Code, Aztec, MaxiCode), and postal codes in a single scan

- Fast 624 MHz processor with quick sensor shutter speed processes barcodes instantly without pauses between scans to maintain throughput

- Bright center-point aiming pattern ensures accurate targeting even in high-ambient-light conditions up to 9,000 foot-candles

- Patented fast pulsed illumination technology delivers superior performance on low-contrast and damaged barcodes

- Universal interface design allows drop-in replacement of legacy Zebra Miniscan units without redesigning mounting areas or integration

- Presentation mode or trigger-activated mode provides operational flexibility for different workflow requirements

- 752-pixel optical sensor resolution with 655nm wavelength captures high-density codes down to 5 mil on electronic components

- Drop-rated to 30 inches onto concrete with sealed construction for reliable operation in demanding industrial environments

Quick Specs

Barcode Types Supported	1D (all major), 2D (PDF417, DataMatrix, QR Code, Aztec, MaxiCode, Composite), Postal (US Postnet, Planet, UK, Australian, Japan)
Scan Range	1.3" to 16.5" depending on barcode type and density (Code 39 5mil: 1.3"-8.1", UPC 13mil: 1.5"-15.3", DataMatrix 10mil: 1.5"-8.4")
Imaging Technology	2D imager with 752-pixel sensor, 655nm wavelength, patented fast pulsed illumination
Processor	624 MHz
Scanning Pattern	Omnidirectional with bright center-point aiming
Dimensions (H x L x W)	1.15" x 2.3" x 2.44" (2.92 cm x 5.84 cm x 6.2 cm)
Weight	3.92 oz (111 g)
Interface	USB standard; RS-232 optional via dedicated cable
Power Requirements	5V DC, 450 mA
Operating Modes	Presentation mode or trigger-activated mode
Ambient Light Tolerance	Complete darkness to 9,000 foot-candles
Drop Specification	30 inches to concrete
Compatible Software	Zebra 123Scan (separate download)

What's Included

- DS457-SR scanner unit

- USB cable (model CBL-58926-04)

- Standard mounting bracket (configuration-dependent)

- Level VI AC/DC power adapter with fixed DC cable and US adapter clip (100-240V AC input, 5.2V 1.1A 5.7W DC output)

- Quick reference guide

Product Details
Color	Black
Connection Type	USB
Scanner Interface	USB
Barcode Supported	1D, 2D
Scanner Sensor Type	2D imager
Power Source	USB

What types of operations is the DS457-SR best suited for?

The DS457-SR is designed for fixed-position, high-volume scanning where items move past the scanner rather than the scanner moving to items. It excels in retail checkout lanes, manufacturing production lines, transportation gates, and self-service kiosks. The standard-range optics handle the widest variety of barcode densities from 5 mil to 20 mil, making it versatile across different applications.

How does the DS457-SR compare to other DS457 series models?

The DS457-SR offers the broadest working range across mixed barcode types, making it the general-purpose choice. The DS457-HD focuses closer for very dense 2D codes in electronics manufacturing. The DS457-DL adds driver license parsing for retail age verification. The DS457-DP specializes in direct part marking on metal and challenging surfaces. Choose the SR when you need maximum range flexibility rather than specialty features.

Is the DS457-SR worth considering given its discontinued status?

The DS457-SR remains supported until February 2030, providing over five years of service coverage for new deployments. This makes it viable for operations planning near-term installations with predictable replacement cycles. Organizations planning longer-term deployments or multi-year rollouts should evaluate the successor DS55 series to avoid early obsolescence. The DS457-SR may offer cost advantages for budget-constrained projects with shorter planning horizons.

What systems and environments is the DS457-SR compatible with?

The DS457-SR connects via USB to any Windows, Linux, or macOS system without requiring specialized drivers beyond standard HID keyboard emulation. Optional RS-232 interface supports legacy POS terminals and industrial controllers. It operates reliably in ambient lighting from complete darkness to 9,000 foot-candles, making it suitable for both indoor retail and brightly-lit manufacturing floors. Zebra 123Scan software provides configuration management across Windows platforms.

Can the DS457-SR read barcodes displayed on smartphone screens?

Yes, the DS457-SR is specifically engineered to capture barcodes displayed on phone and computer screens. This capability supports mobile coupons, electronic loyalty cards, digital boarding passes, and mobile ticketing applications. The imaging technology handles the reduced contrast and reflectivity of backlit displays that pose challenges for laser-based scanners.

What are the actual scanning distances for common barcode types?

For Code 39 at 5 mil density, the working range is 1.3" to 8.1". Standard UPC labels (13 mil) scan from 1.5" to 15.3". DataMatrix codes at 10 mil read from 1.5" to 8.4". QR codes at 10 mil work from 1.5" to 7". Maximum range reaches 16.5" with Code 39 at 20 mil density. These ranges assume optimal lighting and barcode quality.

Does the DS457-SR require external triggers or operate continuously?

The DS457-SR supports both presentation mode (continuous scanning when barcodes enter the field of view) and trigger-activated mode (scanning initiated by external signal). Presentation mode is common in retail checkout for hands-free operation. Trigger mode integrates with production line sensors or foot pedals in manufacturing. The operating mode is configurable through software rather than requiring different hardware models.

Can the DS457-SR be embedded into custom equipment designs?

Yes, the compact 2.3" x 2.44" x 1.15" footprint and universal interface are specifically designed for OEM integration into kiosks, medical devices, lottery terminals, and custom automation equipment. Zebra provides integration documentation and the design does not require optical, mechanical, or electrical engineering expertise. The unit can function as a standalone scanner or be fully embedded with minimal modification to host equipment.

Regular price: $699.00
Sale price: $699.00
Unit price: per